SD Card Boot issue Solution in ESXi 7.x

Issue The host goes into an un-responsive state due to: “Bootbank cannot be found at path ‘/bootbank” and boot device is in an APD state.

This issue is seen due to the boot device failing to respond & enter APD state (All paths down). Some cases, Host goes to non-responsive state & shows disconnected from vCenter.

As of 7.0 Update 1, the format of the ESX-OSData boot data partition has been changed. Instead of using FAT it is using a new format called VMFS-L. This new format allows much more and faster I/O to the partition. The level of read and write traffic is overwhelming and corrupting many less capable SD cards.

The action plan for future resolution would be to replace the SD card/s with a capable device/disk. Per the best practices mentioned on Installation guide.

The version 7.0 Update 2 VMware ESXi Installation and Setup Guide, page 19, specifically says “As even read-only workloads can cause problems on low-end flash devices, you should install ESXi only on high-endurance flash media“.

https://docs.vmware.com/en/VMware-vSphere/7.0/vsphere-esxi-702-installation-setup-guide.pdf

You can also refer to the below KB:

Reference: https://kb.vmware.com/s/article/83376?lang=en_US

Resolution

VMware engineering has a fix that will be in the next release.  Planned for July 2021.

https://communities.vmware.com/t5/ESXi-Discussions/SD-Boot-issue-Solution-in-7-x/m-p/2852027

https://www.provirtualzone.com/vsphere-7-update-2-loses-connection-with-sd-cards-workaround/

ESXi host that is disconnected or not responding in VMware vCenter Server

ESXi

ALT-F1 = Switches to the console
ALT-F2 = Switches to the DCUI

Restart the Management agents on an ESXi or ESX host

From the Local Console or SSH:

Log in to SSH or Local console as root.
Run these commands:

/etc/init.d/hostd restart
/etc/init.d/vpxa restart

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